- Remove the engine assembly from the frame. Refer to “engine assembly removal” in section 1d .
- Remove the engine top side. Refer to “engine top side disassembly” in section 1d .
- Separate the upper and lower crankcases. Refer to “engine bottom side disassembly” in section 1d .
Countershaft assembly
- Remove the gearshift shaft plug (1) and gearshift fork/gearshift shaft (2).
- Remove the clutch push rod oil seal (3) and countershaft assembly (4).
94 s10 manual transmission removal: djvu instruction for iPad on 0q.postmanpacksi.site. View online Owner's manual for SSANGYONG KORANDO 2005 Automobile or simply click Download button to examine the SSANGYONG KORANDO 2005 guidelines offline on your desktop or laptop computer.
- Remove the bearing pin (5) and c-ring (6).
Gearshift fork and gearshift cam
- Remove the gearshift cam bearing retainer screws.
- Remove the gearshift fork shaft (1).
- Remove the gearshift cam (2) along with its bearing.
- Remove the gearshift forks (3).
Driveshaft assembly
- Remove the spacer (1).
- Remove the driveshaft oil seal retainer (2).
- Remove the driveshaft left bearing case bolts.
- Using suitable size bolts (3), remove the driveshaft left bearing case (4).
- Remove the dowel pin.
- Remove the driveshaft right bearing case bolts.
- Using suitable size bolts (5), remove the driveshaft right bearing assembly (6).
- Remove the driveshaft assembly (7).
99 Gmc Sonoma Problems
Bearing and oil seal
Note if there is no abnormal condition, the oil seal and bearing removal is not necessary. |
Caution the removed oil seal and bearing must be replaced with a new one. |
- Remove the gearshift cam bearing (1) with the special tools.
Caution be careful not to lean the bearing remover. |
Special tool (a): 09923–74511 (bearing remover)
(b): 09930–30104 (rotor remover
sliding shaft)
- Remove the gearshift shaft oil seal (2). (Lh only)
- Remove the gearshift shaft bearings (3) and (4) with the special tool.
Special tool (c): 09921–20240 (bearing remover
set)
- Remove the driveshaft left bearing with the special tool.
Special tool (d): 09913–70210 (bearing
installing set (10 – 75 Ô))
- Remove the driveshaft left bearing oil seal from the retainer using the special tool.
Special tool (d): 09913–70210 (bearing
installing set (10 – 75 Ô))
Transmission components
2Nd drive gear 6Th drive gear 3Rd/4th drive gear 5Th drive gear Countershaft/1st drive gear Driveshaft 2Nd driven gear 6Th driven gear 3Rd driven ge ...Transmission installation
Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones ...Other materials:
Radiator reservoir tank removal and installation
Removal Remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d . Disconnect the reservoir tank inlet hose (1) from the reservoir tank (2) and drain the engine coolant. Remove the reservoir tank (2). Disconnect the reservoir tank ove ...
Front fork components
Front fork cap O-ring Rebound damping force adjuster rod Compression damping force adjuster rod Piston rod nut O-ring Piston ring Rod guide case Spring Piston rod Spring collar b Spring Spring collar a Slide bushing Outer tu ...
Gearshift shaft / gearshift cam plate removal and installation
Removal Remove the engine sprocket cover. Refer to “engine sprocket removal and installation” in section 3a . Remove the clutch components. Refer to “clutch removal” in section 5c . Remove the snap ring (1) and washer (2) from the gearshift shaft. Special tool : 09900–06 ...
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